In large buildings, offices, and even family homes, hot water is often needed in multiple rooms. When the hot water source is far from the taps, cold water must first be allowed to run before the hot water arrives—leading to unnecessary water waste.
Although water is still widely available in many regions, experts warn that access to clean water could become a serious global concern. Even today, excessive consumption impacts household costs. Efficient hot water circulation isn’t just practical—it’s economical and environmentally responsible.
In this article, we present two solutions for timed control of a circulation pump serving more than two hot water outlets. Both circuits use existing lighting switches to control pump timing and add a short delay before activation, avoiding unnecessary pump operation during brief visits to a room. The total runtime is set to ensure hot water reaches all outlets in the system.
Figure 1 shows a circuit in which three independent light switches control lighting in separate rooms and simultaneously send a signal to the pump control logic.
To ensure these switches do not interfere with each other’s lighting circuits, each switch operates an independent auxiliary relay. In this example, we used VS308K relays, though a 750L/230V with an ES-11 socket is also suitable.
When any switch is activated:
Although the SJR-2 is commonly used for timed load switching, here it manages both the activation delay and pump runtime.
How it works:
In effect, the pump runs for t2 – t1, allowing time for hot water to circulate, but only if the room remains occupied past the delay period
While not widely used in standard installations, diodes can be an elegant solution for control logic. Typically used for rectification, diodes can also implement simple logic functions like OR connections—previously demonstrated in other articles.
This method became viable with the introduction of UNI-powered devices. But be cautious—not all products labeled “UNI” behave like ELKO EP’s UNI range.
A true UNI device operates reliably across 12–240 V AC/DC via the same two terminals. When connected through a diode on 230 VAC, only half of the AC sine wave reaches the input—so the device must support pulsating DC. We recommend the 1N4007 diode, rated at 1 A and 1000 V.
Figure 2 shows a circuit built on this principle.
The SJR-2/UNI time relay is powered via diodes connected to each switch, forming a logic OR. Any switch can trigger the process. If all lights are turned off during timing, the pump stops. If another room’s light is turned on mid-cycle, the timing continues or restarts.
While mixed polarity diode connections are not recommended, consistent cathode orientation can be used as an alternative layout if needed.
These circuit examples are presented as conceptual solutions and should be tested and adapted for the specific application. Despite internal verification, wiring diagrams may contain errors.
Reminder: Wire colors shown in diagrams are for clarity only and may not reflect standard wiring conventions.
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